What Is the Price of Granule Packaging Machinery? A Step-by-Step Breakdown of Its Packaging Process
Granule packaging machinery has revolutionized production lines across industries, combining precision engineering with cost-effective automation. As an industry leader, YU-HENG Technology leverages China’s advanced manufacturing capabilities to deliver robust systems that outperform competitors in both affordability and technical sophistication.
Granule Packaging Machinery Pricing Overview
YU-HENG Technology offers tiered solutions to match diverse operational needs:
- Basic semi-automatic units: $25,000–$40,000
- Mid-range automated systems: $45,000–$120,000
- Customized high-speed lines: $180,000+
Chinese-manufactured equipment typically delivers 25–35% cost savings compared to European equivalents while maintaining ISO 9001-certified quality standards.
Granule Packaging Process: 6 Key Stages
1. Material Preparation & System Setup
YU-HENG systems accommodate a wide range of granules:
- Particle size: 0.04″–0.4″ (1–10 mm)
- Flow characteristics: From free-flowing seeds to cohesive powders
- Packaging materials: Compatible with laminated films, kraft paper, and biodegradable polymers
Our SmartLoad™ calibration ensures optimal material handling within 15 minutes of setup.
2. Precision Feeding & Dosing
Advanced metering technologies ensure accuracy:
- Loss-in-weight feeders: ±0.35 oz (10 g) consistency
- Vibratory channels: Adjustable amplitude for fragile granules
- Multi-head weighers: 8–16 weigh buckets for high-speed operations
YU-HENG’s patented Anti-Bridging Design eliminates material clogs, achieving 99.2% uptime.
3. Bag Formation & Structuring
Our machinery creates customized packaging:
- Bag styles: Pillow, gusseted, or block-bottom
- Size range: 4″×6″ to 20″×30″ (10×15 cm to 50×76 cm)
- Seam integrity: Laser-scored tear notches and reinforced side seals
Integrated vision systems verify template alignment within ±0.02″ (0.5 mm).
4. Automated Filling & Product Handling
YU-HENG’s filling solutions feature:
- Dual-stage vibration: Ensures complete bag filling without particle damage
- Nitrogen flushing: Oxygen levels <0.8% for sensitive products
- Multi-lane distribution: Simultaneous filling of 2–4 bag lines
Production speeds range from 60–120 bags/minute depending on granule characteristics.
5. Sealing & Quality Assurance
Advanced closure methods guarantee protection:
- Heat sealing: Adjustable 300–450°F (149–232°C) jaw temperatures
- Cold seal activation: Pressure-sensitive adhesives for heat-sensitive products
- Leak detection: Air-pressure testing at 0.5–1.5 PSI (3.4–10.3 kPa)
YU-HENG’s TripleCheck™ system combines thermal imaging, weight verification, and barcode scanning.
6. Final Cutting & Packaging
Post-sealing processes ensure market readiness:
- Servo-driven cutting: Clean separation without material fraying
- Automatic stacking: Palletizing up to 50 lb (22.7 kg) bundles
- Batch coding: Laser-marked production dates/lot numbers
YU-HENG Technology’s Competitive Advantages
- Smart Automation: IoT-enabled predictive maintenance reduces service costs by 40%
- Energy Efficiency: Regenerative drives cut power consumption by 18–22%
- Global Compliance: Meets FDA, EU 10/2011, and GB 4806 standards
- Custom Engineering: Modular designs allow future upgrades without line replacement