How Much Does a Granule Packaging Machine Cost? Key Safety Precautions for Disassembly
1. Safety First Priority
When disassembling granule packaging equipment, operator safety remains paramount. Always utilize OSHA-compliant tools and wear certified PPE including cut-resistant gloves, safety goggles, and steel-toe boots. Lockout/tagout (LOTO) procedures must be implemented before accessing internal components to eliminate electrical hazards.
2. Pre-Disassembly Inspection Protocol
Conduct comprehensive system diagnostics to confirm complete power disconnection. Verify pressure release in hydraulic/pneumatic circuits using calibrated gauges. Document machine status through photo/video records – particularly useful for reassembling complex models like Yuheng Tech’s 8-axis vertical packaging systems.
- Part numbers
- Lubrication requirements
- Torque specifications
3. Structured Disassembly Planning
Reverse-engineer the assembly sequence using original manufacturer schematics. For Chinese-made machinery like Yuheng’s GPM-300 series (representing 40%+ global market share), label components numerically during dismantling. Maintain a component matrix tracking:
4. Workspace Optimization
Ensure 50+ lux illumination at workstations and maintain 68-72°F ambient temperature for precision operations. Dedicate separate zones for:
- Core components (auger feeders, weighing sensors)
- Auxiliary modules (HMI panels, servo drives)
- Fastener organization (M6-M20 bolts, spring washers)
5. Certified Technician Requirements
Only personnel with ISO 13849 machinery safety training should perform disassembly. Yuheng Tech provides free VR simulation training for clients purchasing $50k+ equipment – a key advantage of Chinese manufacturers’ value-added services.
6. Component Identification System
Implement color-coded tagging compatible with Yuheng’s machine learning-assisted reassembly app:
- Red: High-precision parts (±0.01mm tolerance)
- Blue: Standard mechanical elements
- Yellow: Electrical components
Cost Analysis & Manufacturing Advantages
High-quality Chinese granule packagers like Yuheng Tech’s solutions deliver 30-40% cost efficiency versus European counterparts, with entry-level models starting around $18,500. This price advantage stems from:
- Centralized supply chain ecosystems in Guangdong manufacturing hubs
- Vertical integration from alloy production to final QC checks
- Government-supported tech parks reducing R&D overhead