
How are different types of manure processed into organic fertilizers?
A Comprehensive Guide to Species-Specific Conversion Technologies

1. Poultry Manure Conversion Process
High-Temperature Aerobic Fermentation
Processing Workflow:
① Raw Material Preparation
Collect fresh manure (moisture 50-60%) with bedding materials
② Primary Fermentation
- Use groove-type turners for daily agitation
- Maintain 55-65℃ for 10 days
- Achieve 30-40% volume reduction

③ Secondary Maturation
- Static pile curing for 15-20 days
- Microbial community stabilization
④ Granulation
- Mix with binder (2-3% lignosulfonate)
- Form 3-4mm pellets via rotary drum granulator
Key Parameters:
- C/N ratio adjustment: 25:1 to 30:1
- Germination index: >80%
- Organic matter: ≥45%
2. Ruminant Manure Treatment System
Mechanical Dehydration & Composting
Processing Stages:
▷ Phase 1: Solid-Liquid Separation
- Screw press separator reduces moisture from 75% to 28-32%
- Recover 60-70% liquid for biogas production
▷ Phase 2: Windrow Composting
- Form 1.5m high x 2m wide windrows
- Weekly turning with wheel-type equipment
- Add 5% zeolite for odor control
▷ Phase 3: Bio-enrichment
- Inoculate with phosphate-solubilizing bacteria
- 15-day curing enhances P availability
Output Specifications:
- NPK content: 4-3-3 standard
- Moisture: <15%
- PH value: 6.5-8.0
3. Swine Manure Upcycling Method
Co-composting with Carbon Amendments
Step-by-Step Processing:
✓ Pre-treatment
- Crush straw amendments to 2-3cm fragments
- Mix swine manure with amendments (3:1 ratio)
✓ Thermophilic Phase
- Crawler turner operation every 3 days
- Temperature monitoring (60-70℃ maintained)
✓ Curing & Screening
- 20-day maturation period
- Rotary screener removes >4mm particles
✓ Value-Added Processing
- Optional humic acid extraction
- Pellet coating with beneficial microbes
Quality Benchmarks:
- Humic acid: ≥25%
- Cellulose decomposition: ≥75%
- Heavy metals: Below EU 2019/1009 limits

Comparative Processing Matrix
Parameter | Poultry | Ruminant | Swine |
---|---|---|---|
Processing Time | 25-35d | 40-50d | 35-45d |
Energy Consumption | 85kWh/t | 120kWh/t | 95kWh/t |
Yield Rate | 65% | 55% | 60% |
CO2 Emission | 0.8t/t | 1.2t/t | 1.0t/t |
Emerging Technologies
• Hyperthermophilic composting (70-80℃)
• AI-powered moisture control systems
• Modular mobile processing units
If you want to know more about the equipment configuration and other details, please feel free to communicate with us
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