Granule Packaging Machine Price and Precision Control Solutions
For businesses using granule packaging equipment, two critical questions emerge: What is the investment range for granule packaging machines? and How to effectively control measurement errors? As a leading Chinese manufacturer with 15+ years of experience, Yuheng Technology Co., Ltd provides professional solutions that combine affordability with precision engineering for global customers.
1. Granule Packaging Machine Price Guide
Basic Volumetric Models ($12,000-$28,000)
- Speed: 30-60 bags/minute
- Accuracy: ±1-2%
- Ideal for: Seeds, grains, coarse granules
Standard Weighing Systems ($30,000-$65,000)
- Speed: 70-120 bags/minute
- Accuracy: ±0.5-1%
- Features: Load cell technology, touchscreen
High-Precision Solutions ($70,000-$150,000)
- Speed: 130-200 bags/minute
- Accuracy: ±0.2-0.5%
- Technology: Multi-head weighers, AI compensation
All Yuheng machines include:
✔ 2-year precision guarantee
✔ IP54 protection grade
✔ CE/ISO/FDA certifications
2. Measurement Error Control Methods
2.1 Volumetric Measurement Solutions
For uniform-sized granules (rice, seeds, salt):
- Cup Adjustments:
• Height modification: ±5mm range
• Capacity verification: Monthly calibration - Leveling Systems: Problem Solution Tool Overfilling Adjust scraper angle Angle gauge Underfilling Increase vibration Tachometer
- Material Handling:
• Keep bulk density variation <5%
• Maintain consistent feed hopper level
2.2 Gravimetric Measurement Solutions
For irregular or high-value granules (pharmaceuticals, nuts):
- Electronic Scale Maintenance:
• Daily: Zero-point calibration
• Weekly: Load cell inspection
• Monthly: Professional verification - Advanced Compensation:
✔ Vibration damping mounts
✔ Air current shields
✔ Real-time feedback systems
3. Yuheng’s Precision Enhancement Features
Smart Control System
- Automatic density compensation
- Vibration frequency optimization
- Fault self-diagnosis
Material-Specific Configurations
- Lightweight granules: Anti-static devices
- Sticky materials: Teflon-coated surfaces
- Fragile products: Gentle feeding channels
4. Troubleshooting Common Errors
Symptom: Inconsistent Weights
- Check material characteristics (size/moisture)
- Verify scale calibration certificates
- Inspect mechanical wear (cups/gates)
Symptom: Drifting Measurements
- Stabilize environmental conditions
- Replace worn sealing components
- Update software algorithms
5. Why Choose Yuheng Technology?
China Manufacturing Advantages:
- Cost-effective precision: 40% savings vs European brands
- Adaptive designs: Handle diverse granule types
- Quick customization: 2-4 week modification time
Global Support Network:
- Remote calibration assistance
- Multilingual operation guides
- 72-hour spare parts delivery
Technical Specifications
- Measurement Range: 10g-5kg
- Power Supply: 220V/380V options
- Compressed Air: 0.6-0.8MPa
If you want to know more about the equipment configuration and other details, please feel free to communicate with us