Granule Packaging Machine Pricing & Clogging Solutions Guide
Granule Packaging Machine Price Overview
Granule packaging machines are essential for industries handling rice, seeds, nuts, pharmaceuticals, and other granular products. As a leading packaging machine manufacturer in China, Yuheng Technology offers reliable granule packaging machines with precision weighing and efficient operation.
Price Range (2024 Market Data)
- Basic Semi-Automatic Models: $10,000–$25,000
(200–500 bags/hour, manual operation) - Mid-Range Automatic Systems: $25,000–$60,000
(500–1,200 bags/hour, touchscreen control) - High-Speed Industrial Models: $60,000–$150,000+
(1,200–3,000 bags/hour, robotic integration)
Yuheng Technology Advantages:
✔ ±0.3% Weighing Accuracy with multi-head weigher systems
✔ Modular Design for easy maintenance and clog prevention
✔ 24/7 Remote Diagnostics support
5-Step Professional Clogging Resolution Protocol
1. Immediate Safety Shutdown
- Power Down: Use emergency stop button first, then disconnect main power
- Pneumatic Release: For machines with air systems, depressurize completely
- Lockout/Tagout: Apply safety locks to prevent accidental startup
2. Precision Feed System Inspection
Common Clog Points:
- Hopper Inlet: Remove buildup with nylon brushes (never metal)
- Auger Screw: Check for material jams between flights
- Transition Zones: Where horizontal meets vertical conveying
Yuheng Pro Tip:
Our Vibration-Assist Technology reduces clogs by 40% in sticky materials
3. Conveyance System Diagnosis
Troubleshooting Checklist:
| Component | Inspection Method | Tool Required |
|---|---|---|
| Bucket Elevator | Check belt tension | Tension gauge |
| Vibratory Feeder | Test amplitude settings | Multimeter |
| Pneumatic Line | Inspect for moisture | Air flow meter |
4. Critical Component Examination
- Weighing System: Verify load cell clearance
- Sealing Jaws: Remove accumulated debris
- Product Gates: Ensure proper alignment
Preventive Measure:
Yuheng machines feature quick-release panels for faster access to these areas
5. Systematic Maintenance Implementation
Recommended Schedule:
- Daily: Visual inspection of feed paths
- Weekly: Full system air purge
- Monthly: Auger screw lubrication
- Quarterly: Load cell recalibration
Yuheng Anti-Clogging Technologies
✅ Self-Cleaning Auger Design
✅ Material-Specific Vibrational Settings
✅ Real-Time Flow Monitoring Sensors
✅ Quick-Changeover Tool-Free Access
Clog Prevention Best Practices
- Material Preparation
- Maintain consistent granule size (screen if necessary)
- Control moisture content below 12%
- Machine Operation
- Never exceed rated capacity
- Use proper start-up/shutdown sequences
- Environmental Control
- Maintain 40-60% humidity in packaging area
- Install anti-static devices when needed
Why Global Brands Choose Yuheng
- 85% Fewer Clogging Incidents vs industry average
- 3X Faster Clearing Time with optimized access points
- Dedicated Clog-Resistant Models for problematic materials
- On-Demand Technical Support via video call
Conclusion
Proper clog management ensures your granule packaging machine maintains peak efficiency. Yuheng Technology provides:
✔ Clog-resistant designs based on 15+ years experience
✔ Comprehensive maintenance support
✔ Cost-effective Chinese manufacturing
Contact us for a free clog-prevention assessment today!