How Much Does a Fully Automatic Granule Packaging Machine Cost? How to Handle Rotation Out-of-Control Issues?
With continuous advancements in production technology, consumer demands for product packaging have become increasingly sophisticated. Various packaging equipment designed to improve speed and aesthetics has emerged to meet these needs. The fully automatic granule packaging machine, as a state-of-the-art device, plays a vital role in packaging applications across industries such as hardware and food processing. However, like all machinery, it may occasionally encounter malfunctions. Today, we’ll discuss how to address rotation out-of-control issues – be sure to save these troubleshooting tips!
Price Range of Fully Automatic Granule Packaging Machines
The cost of a fully automatic granule packaging machine depends on several factors:
- Standard models: $20,000–$50,000
- High-performance models: $50,000–$120,000+
Key price determinants:
✔ Production capacity (bags/minute)
✔ Precision level (weighing accuracy)
✔ Material compatibility (food-grade stainless steel etc.)
✔ Additional functions (e.g., date printing, gas flushing)
Troubleshooting Rotation Out-of-Control Issues
Primary Symptoms
- Uncontrolled continuous rotation of feeding mechanism
- Irregular intermittent operation
- Complete failure to respond to speed adjustments
Step-by-Step Solution
- Check the Paper Feed Control Lever
- Inspect for physical obstructions or jamming
- Clean and lubricate moving parts if necessary
- Test the Starting Capacitor
- Use a multimeter to check for damage or failure
- Replace if capacitance values deviate by >15% from rated specifications
- Examine Motor Condition
- Listen for abnormal noises indicating bearing wear
- Check windings for short circuits (resistance should be 0.5-20Ω typically)
- Inspect Safety Fuses
- Verify proper amperage rating
- Replace if blown (always identify root cause first)
- Control System Diagnosis
- Reset PLC parameters to factory defaults
- Check for loose wiring in power circuits
Preventive Maintenance Tips
- Monthly capacitor performance tests
- Quarterly motor bearing lubrication
- Semi-annual full electrical system inspection
- Immediate replacement of worn carbon brushes
Advanced Troubleshooting Flowchart
- Initial Assessment → Observe machine behavior
- Power Cycle → Restart control system
- Mechanical Check → Inspect drive train components
- Electrical Test → Verify sensor signals
- Software Reset → Reload operating parameters
When to Seek Professional Help
Contact technical support if:
⚠️ Problem persists after basic troubleshooting
⚠️ Electrical components show signs of burning
⚠️ Error codes appear on HMI display
Conclusion
While fully automatic granule packaging machines represent a significant investment, proper maintenance and prompt troubleshooting can maximize their service life. For rotation control issues, methodical diagnosis starting from simple mechanical checks to complex electrical tests ensures efficient problem resolution.
If you want to know more about the equipment configuration and other details, please feel free to communicate with us